CHEESE QUALITY-DEFECTS-CAUSE AND CONTROL OF EARLY GAS PRODUCTION IN CHEDDAR CHEESE. PAGE 1 of 3
INTRODUCTION
MAJOR CAUSAL AGENTS OF UNWANTED GAS PRODUCTION IN CHEESE
PROBLEMS ASSOCIATED WITH MICROBIOLOGICAL STUDIES OF "GASSY" CHEESE
MICROBIOLOGICAL STUDIES OF INCIDENTS OF EARLY GAS PRODUCTION IN COMMERCIAL CHEESE PLANTS
CONTROL OF GAS PRODUCTION IN CHEESE
REFERENCES
SEARCH FOR LITERATURE CITED
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INTRODUCTION
Early gas production in Cheddar cheese is a sporadic and recurrent problem. In this article the major causal agents of unwanted gas production are discussed and potential gas producing organisms in Cheddar cheese are identified. Early gas production in Cheddar cheese results from a number of interacting factors including lactose and citrate levels in the curd, the temperature of curd/cheese during pressing and curing, the salt in moisture level in the cheese and the levels of gas-producing, non-starter lactic acid bacteria in the cheese.
Early gas production in 18-kg blocks of commercial Cheddar cheese is a well known, if not fully understood, phenomenon1. Incidents of gas production tend to be sporadic and recurrent and have probably been experienced at most cheese-making plants.
Although some incidents of unwanted gas production can be explained by poor cheese-making practices, including bad hygiene, or starter failure, this is not universally true. The author has investigated incidents of early gas production in commercial cheese plants (within 3-8 weeks of manufacture) over many years in which the cheese graded normally, and was within acceptable limits for salt, moisture and pH. The cheeses studied were also free from significant levels of gas-producing non-lactic acid bacteria.
MAJOR CAUSAL AGENTS OF UNWANTED GAS PRODUCTION IN CHEESE
Products of the lactate fermentation, combined with control of the moisture and salt levels in the final cheese, good hygiene, and the use of good quality pasteurised milk effectively limit the range of bacteria which can produce gas in Cheddar cheese 6. Although gas can be produced from a wide range of substrates present in cheese, lactose, lactate, citrate and urea are the major substrates involved (Table 1).
| Table 1. Major microbial groups that can produce gas in cheese |
| Microbial group |
Substrate |
Gaseous products |
Clostridia
Clostridium tyrobutyricum |
Lactate |
CO2, H2 |
Lactobacilli
Lactobacillus brevis
Lactobacillus casei |
Lactose
Citrate |
CO2 |
Streptococci
Streptococcus thermophilus |
Urea |
CO2 |
Coliforms |
Lactose |
CO2, H2 |
Yeasts |
Lactose |
CO2 |
Lactococci
Lactococcus lactis ssp. lactis biovar. diacetylactis |
Citrate |
CO2 |
Bacillus species
Bacillus subtilis |
Lactose |
CO2, H2 |
Leuconostocs
Leuconostoc mesenteroides
Leuconostoc dextranicum
|
Lactose/citrate |
CO2 |
Propionibacteria
Propionibacterium shermani |
Lactate |
CO2 |
The involvement of Clostridium tyrobutyricum in gas production in brined-cheeses such as Gouda and Grana Padano has been well established. However, this clostridium would not normally be expected to cause problems in Cheddar cheese of satisfactory salt, acid and moisture content7. Some homofermentative bacteria e.g. Lactobacillus casei, and Lactococcus lactis ssp. lactis biovar. diacetylactis can produce CO2 from citrate and have been implicated in the blowing of film-wrapped cheese8. The potential for gas production by heterofermentative lactobacilli has been known since the work of Sherwood9. Coliforms are usually only a problem when the starter fails, due to bacteriophage infection or antibiotic residues in milk. Under certain conditions, urease producing strains of Streptococcus thermophilus can produce gas in Cheddar cheese 10. Since Streptococcus thermophilus can grow in the regeneration section of pasteurisers relatively high levels of this thermophile may occasionally occur in pasteurised milk. Sherwood9 first established that the addition of leuconostocs to milk for Cheddar cheese manufacture gave rise to gas and open texture in the cheese. Because of their sensitivity to salt and high acidity propionibacteria would not be expected to produce gas in Cheddar cheese. Examination of the gas produced by the major gas-producing organisms (Table 1) indicates that the identification of the gas present in blown cheese may have value in identifying the gas producing species.
PROBLEMS ASSOCIATED WITH MICROBIOLOGICAL STUDIES OF "GASSY" CHEESE
Determination of the causal agent(s) of gas production in cheese can be difficult. The numbers of the micro-organism concerned may have declined to a low, apparently insignificant level at sampling. This can be overcome by serial sampling during maturation. Some micro-organisms are not distributed uniformly in cheese, for example lactobacilli may be found in fissures or curd junctions. Sampling schemes should be designed to take account of the potential for non-random distribution of the gas producing agent
The selective agar media used may be inadequate; e.g., some leuconostocs and pediococci will form colonies on Rogosa agar originally developed for work with lactobacilli3. Certain media may allow the growth of starter lactococci.
Microscopic studies of 'gassy' cheese can also yield inconclusive results. Leuconostocs, for example, may appear as small rods, cocco-bacilli or cocci. Heterofermentative lactobacilli may also appear as cocco-bacilli
Where a particular micro-organism is suspected of being the causal agent, current molecular biology techniques involving polymerase chain reaction (PCR) amplification of DNA sequences combined with species-specific DNA probes can be used to confirm the identify of the micro-organism. Klijn et al.12 have used PCR and a species specific-DNA probe to confirm Cl. tyrobutyricum as the causative agent of late blowing in experimental cheese.
MAJOR CAUSAL AGENTS OF UNWANTED GAS PRODUCTION IN CHEESE
PROBLEMS ASSOCIATED WITH MICROBIOLOGICAL STUDIES OF "GASSY" CHEESE
MICROBIOLOGICAL STUDIES OF INCIDENTS OF EARLY GAS PRODUCTION IN COMMERCIAL CHEESE PLANTS
CONTROL OF GAS PRODUCTION IN CHEESE
REFERENCES
How to cite this article
Mullan,W.M.A. (2003).
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