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Vacuum packing and shelf-life |
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little smokehouse
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Joined: 06 May 2012 Location: Wellingborough Status: Offline Points: 3 |
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Topic: Vacuum packing and shelf-lifePosted: 06 May 2012 at 4:36pm |
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I'm planning to start up a (very) small business smoking and selling
British cheeses. I planned to vacuum-pack my product and my local EHO
has reminded me that the FSA recommends a maximum shelf-life of 10 days.
However, I see 'best before' dates up to two months ahead on
supermarket vacuum and MA packed cheeses. I'm struggling to find an
explanation for how this can be. Is it a combination of salt content and
pH which are the controlling factors which allow the longer shelf-life?
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michael
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Joined: 01 Sep 2009 Location: N. Ireland Status: Offline Points: 243 |
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Posted: 06 May 2012 at 8:30pm |
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It is likely that your Environmental Health Officer, (EHO) is applying Food Standards Agency (FSA) guidance aimed at controlling the growth of non-proteolytic Clostridium botulinum in vacuum-packed and MAP-packed food stored between 3 and 8°C; this sets a limit on safe shelf life of 10-days. You can read this guidance at http://food.gov.uk/multimedia/pdfs/publication/vacpacguide.pdf. The FSA guidance is based on recommendations by the Advisory Committee on the Microbiological Safety of Food This guidance requires interpretation by a competent person since it must be applied when “other specified controlling factors could not be identified”. Because of the complexity of this area FSA provide advice for enforcement officers (EHO’s), you can access this This advice is well written and clearly explains how an EHO should deal with a business like yours. The onus is on you to demonstrate through appropriate risk assessments that your smoked cheeses do have long safe shelf lives! It is unlikely you will be able to do this on your own. However, the EHO or his/her colleagues may be able to help you to do this at no cost. And other businesses have done this already. The advice for EHO’s contains a section that is highly relevant to your business, “Do all vacuum packed and modified atmosphere packed products present the same inherent risk?” The FSA response to this question is given below (I have added the italics): “Different foods will vary in their inherent risk with respect to Clostridium botulinum, and as a result their priority for enforcement attention (for example, hot smoked fish would have a greater inherent risk relative to a hard cheese like cheddar). The 1992 ACMSF report contains further examples and details of The ACMSF report identifies three categories of products in low Enforcement activity would normally be focused on products that fall within the scope of ‘high priority for attention’. Industry guidance, produced by Campden BRI, also contains a table of examples of inherent risks. See Table 1 in 'A code of practice for the See Table 1 in 'A code of practice for the manufacture of vacuum packed and modified atmosphere packed chilled foods' (Guideline No. 11) You can access the above advice at http://vacuumpackingtraining.food.gov.uk/module4/section1/?panel=18 I would expect to see only a low risk being allocated to an established food business (with staff who have expertise and nationally recognised I hope that this helps? Please let us know the outcome of your discussions with your EHO.
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GFS
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Joined: 07 May 2012 Location: Kilkenny Status: Offline Points: 6 |
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Posted: 07 May 2012 at 3:48pm |
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Yes the shelf life of cheese is controlled by
the salt content and the pH of cheese. The shelf life of refrigerated cheese
depends on a number of factors which include cheese composition (higher
moisture shorter shelf life, lower salt in moisture, shorter shelf life) and
other controlling factors which are summarised below.
The food business operator has to justify and validate
the shelf life of its products for is customers and the EHO. A shelf life at refrigeration temperatures of
two months can be achieved for smoked cheese that is vacuum packed in the
correct manner.
I wish you every success with your venture. |
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little smokehouse
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Joined: 06 May 2012 Location: Wellingborough Status: Offline Points: 3 |
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Posted: 08 May 2012 at 10:00pm |
Very positive meeting with EHO - but a lot of research and work on HACCP plan to follow...
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michael
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Joined: 01 Sep 2009 Location: N. Ireland Status: Offline Points: 243 |
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Posted: 08 May 2012 at 11:01pm |
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Thank you for the update. I am pleased that your meeting with the EHO went well. However this was to be expected- regretfully I can't say more!
While you will definitely learn a lot from researching how to produce a HACCP plan for your business there are protocols that you need to follow to evidence the validity of your plan. These are not particularly difficult to learn but others have already produced similar HACCP plans and may be prepared to help you. Consider making contact with GFS, he has significant experience of working with start-up cheese companies. Sheffield Hallam University has a list of consultants vetted and approved by the university who may also be able to help. Best wishes for the future and thank you for bringing this matter to the forum. |
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Joe90
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Joined: 13 May 2012 Status: Offline Points: 1 |
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Posted: 13 May 2012 at 8:00pm |
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We also want to start a small business. EHOs not helpful INMHO. Anyone wish to share advice on how to learn about HACCP & hireing consultants?
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michael
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Joined: 01 Sep 2009 Location: N. Ireland Status: Offline Points: 243 |
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Posted: 14 May 2012 at 8:35pm |
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Hello and welcome to the forum. I am hoping that some of our industry members will reply.
The Internet has lots of quality information on HACCP. When I get some time I will try to add some links. While you could buy a good textbook and/or use the Internet, I suggest that you consider taking a formal HACCP course. The Chartered Institute of Environmental Health in the UK validates a two-day course at Level 111 ("A"-level standard). If you choose an excellent centre the tutors will provide you with examples of good practice and share their own experience of developing such plans. Managers in larger businesses are required by some retailers e.g. ASDA to have a Level 4 (approximately same intellectual level as year 1 of a UK degree course) HACCP qualification. For more information see The Royal Society of Public Health. The Level 4 course is primarily concerned with the verification and validation of HACCP plans. HACCP plans need to be understood by those using them and reviewed frequently. It is particularly important for the team to be alert to new hazards and to update corrective actions accordingly. This creates real challenges for companies using consultants unless the contract stipulates that he/she will undertake regular updates and train the HACCP team. The Food SAfety Authority of Ireland provides excellent advice on using an external consultant to help with HACCP Plan development. Catherine Devlin at CAFRE's Loughry Campus can provide more information on HACCP training.
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